PRODUCTION CALCULATION FOR WEAVING LOOMS
Weaving Calculation for weaving looms differ from different types of machines .But the Basic calculation remains the same .
Factors which effect the production are only two main things .
1) RPM (Revolution per minute ) of Machine .
2) Weaving Efficiency .
What is 100% production of any given machine in terms of picks .
= RPM X WORKING HOURS X 60
RPM means that for every revolution of the motor one pick inserted .
60 signifies the conversion factor of hrs to minutes .
For example :- My machine runs at 600 RPM for a shift of 24 hrs .
Then the Total Picks inserted for the day
= 600 x 24 x 60
= 864000 picks
Therefore at a given day at 100% efficiency 864000 picks are inserted .
Calculating Production
Nowadays on modern machines calculating the production on the machine is not tedious .
We get all the information on the machine panel .
Thanks for the Technology .
Today there are counters on the machine to calculate the number of picks inserted .
This information can be taken manually from the machine , or installing cad /cam system provided by the machine manufacturer or by different interfacing hardware /software available in the market .
Factors affecting the productivity of a machine .
1) Efficiency .
2) Picks Per Inch / Cms.
Efficiency of the machine = (Final Reading of the machine - Intial Reading of machine ) x 100
Total no of picks @ 100% inserted ( 864000)
or
= Total no of Picks Inserted per shift / ( picks per inch x 39.37 )
Total no. of Picks = (Final Reading of the machine - Intial Reading of machine ).
Conclusion :-
Production of Loom = (RPM X WORKING HRS X 60 X EFFICIENCY %) / ( PICKS PER INCH X 39.37)
Hope This Information to all my friends .
Thanks
Ramesh Prajapati
D.K.T.E College of Engg ,Ichalkaranji.
Factors which effect the production are only two main things .
1) RPM (Revolution per minute ) of Machine .
2) Weaving Efficiency .
What is 100% production of any given machine in terms of picks .
= RPM X WORKING HOURS X 60
RPM means that for every revolution of the motor one pick inserted .
60 signifies the conversion factor of hrs to minutes .
For example :- My machine runs at 600 RPM for a shift of 24 hrs .
Then the Total Picks inserted for the day
= 600 x 24 x 60
= 864000 picks
Therefore at a given day at 100% efficiency 864000 picks are inserted .
Calculating Production
Nowadays on modern machines calculating the production on the machine is not tedious .
We get all the information on the machine panel .
Thanks for the Technology .
Today there are counters on the machine to calculate the number of picks inserted .
This information can be taken manually from the machine , or installing cad /cam system provided by the machine manufacturer or by different interfacing hardware /software available in the market .
Factors affecting the productivity of a machine .
1) Efficiency .
2) Picks Per Inch / Cms.
Efficiency of the machine = (Final Reading of the machine - Intial Reading of machine ) x 100
Total no of picks @ 100% inserted ( 864000)
Production per shift of 24 hrs in mtrs
= Total no of picks inserted per shift / (picks per cm x 100 )or
= Total no of Picks Inserted per shift / ( picks per inch x 39.37 )
Total no. of Picks = (Final Reading of the machine - Intial Reading of machine ).
Conclusion :-
Production of Loom = (RPM X WORKING HRS X 60 X EFFICIENCY %) / ( PICKS PER INCH X 39.37)
Hope This Information to all my friends .
Thanks
Ramesh Prajapati
D.K.T.E College of Engg ,Ichalkaranji.
